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LINE HEATERS PP-1.6А, PP-1.6AZh, PP-1.6AMZHG

pp-1.6_1.jpgpp-1.6_2.jpg

General layoutPP-1.6А.

GENERAL DATA

Line heater intended for heating of oil products as well as oil emulsions at transportation and oil treating facilities.

features

Climatic modification – U, HL by GOST 15150-69.

Placement category – 1 by GOST15150-69.

Common specifications

Parameter

Value

PP-1.6А

PP-1.6AZh

PP-1.6AMZHG

 Rated heat capacity, MW (Gcal/hr)

1.86 (1.6)

 Heated product related productivity, t/day:

 - oil emulsion, water content 30% mass, at t =25°С

27 (2350)

 Product temperature,  °С:

 - at heater input, min

- product output

 - intermediate carrier heating, max

+5

+70

+95

 Efficiency factor, %, max

80

70

80

 Intermediate heat carrier

Sweet water, ethylene glycol solution, other inflammable heat carriers

 Product coil pressure, MPa (kgf/cm2):

 - working, max

 - estimated

 -hydro tested

6.3 (63)

6.3 (63)

8.2 (82)

 Heated medium parameters:

 - title

 - density at 20°С, kg/m3, max

- viscosity at 20°С, cSt

 - hydrogen sulphide content (H2S), % mol., max

 - carbon dioxide content (СО2), % mol., max

oil, oilemulsion

900

100

0.01

1.0

Fuel parameters (natural or associated oil gas):

- hydrogen sulphide content(H2S) , mass fraction, % max

 - combustion heat, MJ/m3, within

 - pressure at fuel treating unit input, MPa (kgf/cm2) within

- rated pressure before burner, MPa (kgf/cm2)

 - fuel gas consumption, m3/hr, max:

a)total

b)per one burner

0.002

35…60

0.2…0.4

(2.0…4.0)

0.07…0.15

(0.7…1.5)

180

90

-

0.002

35…60

0.2…0.4

(2.0…4.0)

0.03

(0.3)

180

90

 Fuel parameters (diesel fuel, oil):

- lower combustion heat,  kcal/kg

 - hydrogen sulphide content (H2S), mass fraction, % max

 - pressure before nozzle, MPa (kgf/cm2), max

 - fuel oil consumption, kg/hr, within

-

6800

0.002

4.0 (40.0)

100…200

 Mass, kg, max:

 - without intermediate heat carrier

32300

34100

Service life, years, min

10

Average overhaul life, years

3.5

pp-1.6a_draw.jpg
PP-1.6A basic assembly units:

1)     skid frame;

2)     furnace shell;

3)     expansion tank;

4)     burner device;

5)     fume stack

PP-1.6А general drawing.

Chokes and Flanges Table

Ref

Designation

Qty

Nominal
Pressure, MPa (kgf/cm2)

DN, mm

A1

Product supply

2

6.3 (63)

100

Б1

Product discharge

2

6.3 (63)

100

В1

Heat carrier supply

1

-

100

Г1

Heat carrier overflow

1

-

15

Д1

Gas supply

1

-

50

Е1

Drainage

1

-

50

Ж1

Coil hatch (assembly)

2

-

150

К1

Purge

2

-

20

Л1

Gas flame signalizer sensor set

2

-

-

pp-1.6azh_draw.jpg
PP-1.6AZh basic assembly units:

1)     skid frame;

2)     furnace shell;

3)     expansion tank;

4)     burner device;

5)     fume stack;

6)     liquid fuel treating cabinet

PP-1.6AZh general drawing.


Chokes and Flanges Table

Ref

Designation

Qty

Nominal
Pressure, MPa (kgf/cm2)

DN, mm

A1

Oil inlet

2

6.3 (63)

100

Б1

Oil outlet

2

6.3 (63)

100

В1

Heat carrier supply

1

-

100

Г1

Heat carrier overflow

1

-

15

Д1

Fuel oil supply

1

4 (40)

20

Е1

Drainage

1

-

50

Ж1

Coil hatch (assembly)

2

-

150

К1

Pilot gas supply

1

0.08 (0.8)

10

Л1

Fume gas outlet

2

0.1 (1)

500

pp-1.6amzhg_draw.jpg
PP-1.6AMZhG basic assembly units:

1) skid frame;

2) furnace shell;

3) expansion tank;

4) burner device;

5) fume stack;

6) ventilator set block

PP-1.6AMZHG general drawing.

Chokes and Flanges Table

Ref

Designation

Qty

Nominal
Pressure, MPa (kgf/cm2)

DN, mm

A1

Oil inlet

2

6.3 (63)

100

Б1

Oil outlet

2

6.3 (63)

100

В1

Fuel gas inlet

1

1.6 (16)

25

Г1

Tank drainage

1

1.6 (16)

50

Д1

Fuel gas purge to candle

2

1.6 (16)

25

Е1

Fuel gas line drainage

2

1.6 (16)

25

Ж1

Assembly choke

2

0.25 (2.5)

100

К1

Heat carrier overflow

1

1 (10)

50

Л1

Pilot gas supply

2

0.08 (0.8)

10

М1

Fume gas outlet

2

0.1 (1)

500

Н1

Fuel oil outlet

1

4.0 (40)

10