PNK-1.9 general layout.
GENERAL DATA
Combined oil heater (further PNK-1.9) applied for heating oil of various viscosity and oil emulsion in oil processing and transportation systems.
features
Heating temperature can reach up to 110° С, therefore the heater can be used in heavy oil processing as well as in technologies of oil and gas condensate stabilization.
Climatic modification – U, HL by GOST 15150-69.
Placement category –1 by GOST 15150-69.
COMMON SPECIFICATIONS
Parameter |
Value |
Nominal heat release, MW (Gcal/hr) |
1.9 (1.6) |
Productivity, kg/sec (t/day), within |
11.5…29 (1000…2500) |
Product temperature, °С: - furnace input, min - furnace output |
+5 +110 |
Efficiency factor, %, max |
85 |
Intermediate heating carrier |
sweet water, ethylene glycol solution, other non-flammable liquids |
Coil pressure, MPa (kgf/cm2): - working, max; - design; - hydro tested. |
6.3 (63) 6.3 (63) 8.2 (82) |
Heated medium parameters - title; - density at 20°С, kg/m3, max; - viscosity at 20°С, cSt - hydrogen sulphide content (H2S), % mol., max; - carbon dioxide content (СО2), % mol., max. |
oil, oilemulsion 900 100 0,01 1,0 |
Fuel parameters: - title - hydrogen sulphide content (H2S), mass, % max - combustion heat, MJ/m3, within - pressure at fuel treating block inlet, MPa (kgf/cm2) within - pressure before burner, MPa (kgf/cm2) - fuel gas consumtion, m3/hr, max |
natural or associated gas 0.002 35…60 0.2…0.4 (2.0…4.0) 0.03 (0.3) 235 |
Mass, kg, max: - heater in idle state; - ventilation set block; - fuel treating block. |
11800 1000 700 |
Service life, years, min |
10 |
Average lifetime before capital repair, years |
3.5 |
PNK-1.9 basic assembly units:
1) heater shell;
2) ventilation set block;
3) fuel treating cabinet;
4) burner device;
PNK-1.9 general drawing.
Chokes and Flanges Table |
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Ref |
Designation |
Qty |
Nominal |
DN, mm |
A1 |
Product inlet |
1 |
6.3 (63) |
100 |
Б1 |
Product outlet |
1 |
6.3 (63) |
100 |
В1 |
Fume gas outlet |
1 |
- |
400 |
Г1 |
Fuel gas inlet |
1 |
0.6 (6) |
50 |
Д1 |
Purge stack |
1 |
0.3 (3) |
20 |
Е1 |
Purge stack |
1 |
0.3 (3) |
50 |
Ж1 |
Heat carrier fill-in choke |
1 |
- |
100 |
З1 |
Vessel drainage |
1 |
- |
50 |
И1 |
Condensate bleed choke |
1 |
0.1 (1) |
25 |
К1 |
Firefighting choke |
1 |
0.6 (6) |
50 |