General layoutPP-1.6А.
GENERAL DATA
Line heater intended for heating of oil products as well as oil emulsions at transportation and oil treating facilities.
features
Climatic modification – U, HL by GOST 15150-69.
Placement category – 1 by GOST15150-69.
Common specifications
Parameter |
Value |
||
PP-1.6А |
PP-1.6AZh |
PP-1.6AMZHG |
|
Rated heat capacity, MW (Gcal/hr) |
1.86 (1.6) |
||
Heated product related productivity, t/day: - oil emulsion, water content 30% mass, at t =25°С |
27 (2350) |
||
Product temperature, °С: - at heater input, min - product output - intermediate carrier heating, max |
+5 +70 +95 |
||
Efficiency factor, %, max |
80 |
70 |
80 |
Intermediate heat carrier |
Sweet water, ethylene glycol solution, other inflammable heat carriers |
||
Product coil pressure, MPa (kgf/cm2): - working, max - estimated -hydro tested |
6.3 (63) 6.3 (63) 8.2 (82) |
||
Heated medium parameters: - title - density at 20°С, kg/m3, max - viscosity at 20°С, cSt - hydrogen sulphide content (H2S), % mol., max - carbon dioxide content (СО2), % mol., max |
oil, oilemulsion 900 100 0.01 1.0 |
||
Fuel parameters (natural or associated oil gas): - hydrogen sulphide content(H2S) , mass fraction, % max - combustion heat, MJ/m3, within - pressure at fuel treating unit input, MPa (kgf/cm2) within - rated pressure before burner, MPa (kgf/cm2)
- fuel gas consumption, m3/hr, max: a)total b)per one burner |
0.002 35…60 0.2…0.4 (2.0…4.0) 0.07…0.15 (0.7…1.5)
180 90 |
- |
0.002 35…60 0.2…0.4 (2.0…4.0) 0.03 (0.3)
180 90 |
Fuel parameters (diesel fuel, oil): - lower combustion heat, kcal/kg - hydrogen sulphide content (H2S), mass fraction, % max - pressure before nozzle, MPa (kgf/cm2), max - fuel oil consumption, kg/hr, within |
- |
6800
0.002 4.0 (40.0) 100…200 |
|
Mass, kg, max: - without intermediate heat carrier |
32300 |
34100 |
|
Service life, years, min |
10 |
||
Average overhaul life, years |
3.5 |
1) skid frame;
2) furnace shell;
3) expansion tank;
4) burner device;
5) fume stack
PP-1.6А general drawing.
Chokes and Flanges Table |
||||
Ref
|
Designation |
Qty |
Nominal |
DN, mm |
A1 |
Product supply |
2 |
6.3 (63) |
100 |
Б1 |
Product discharge |
2 |
6.3 (63) |
100 |
В1 |
Heat carrier supply |
1 |
- |
100 |
Г1 |
Heat carrier overflow |
1 |
- |
15 |
Д1 |
Gas supply |
1 |
- |
50 |
Е1 |
Drainage |
1 |
- |
50 |
Ж1 |
Coil hatch (assembly) |
2 |
- |
150 |
К1 |
Purge |
2 |
- |
20 |
Л1 |
Gas flame signalizer sensor set |
2 |
- |
- |
1) skid frame;
2) furnace shell;
3) expansion tank;
4) burner device;
5) fume stack;
6) liquid fuel treating cabinet
PP-1.6AZh general drawing.
Chokes and Flanges Table |
||||
Ref |
Designation |
Qty |
Nominal |
DN, mm |
A1 |
Oil inlet |
2 |
6.3 (63) |
100 |
Б1 |
Oil outlet |
2 |
6.3 (63) |
100 |
В1 |
Heat carrier supply |
1 |
- |
100 |
Г1 |
Heat carrier overflow |
1 |
- |
15 |
Д1 |
Fuel oil supply |
1 |
4 (40) |
20 |
Е1 |
Drainage |
1 |
- |
50 |
Ж1 |
Coil hatch (assembly) |
2 |
- |
150 |
К1 |
Pilot gas supply |
1 |
0.08 (0.8) |
10 |
Л1 |
Fume gas outlet |
2 |
0.1 (1) |
500 |
1) skid frame;
2) furnace shell;
3) expansion tank;
4) burner device;
5) fume stack;
6) ventilator set block
PP-1.6AMZHG general drawing.
Chokes and Flanges Table |
||||
Ref |
Designation |
Qty |
Nominal |
DN, mm |
A1 |
Oil inlet |
2 |
6.3 (63) |
100 |
Б1 |
Oil outlet |
2 |
6.3 (63) |
100 |
В1 |
Fuel gas inlet |
1 |
1.6 (16) |
25 |
Г1 |
Tank drainage |
1 |
1.6 (16) |
50 |
Д1 |
Fuel gas purge to candle |
2 |
1.6 (16) |
25 |
Е1 |
Fuel gas line drainage |
2 |
1.6 (16) |
25 |
Ж1 |
Assembly choke |
2 |
0.25 (2.5) |
100 |
К1 |
Heat carrier overflow |
1 |
1 (10) |
50 |
Л1 |
Pilot gas supply |
2 |
0.08 (0.8) |
10 |
М1 |
Fume gas outlet |
2 |
0.1 (1) |
500 |
Н1 |
Fuel oil outlet |
1 |
4.0 (40) |
10 |