PP-4В general layout.
GENERAL DATA
Line heater PP-4В designed for heating oil, formation fluid and their mixtures in the systems of gathering, transportation and processing of well products.
features
High duty, achieved by following structural features:
1) coil with large heat transfer area;
2) two blast burners.
Climatic modification – U, HL by GOST 15150-69.
Placement category –1 by GOST15150-69.
COMMON SPECIFICATIONS
Parameter |
Value |
Nominal heat release, MW (Gcal/hr) |
4.0 (3.44) |
Productivity on oil emulsion heating on 25°C, water content 30%, kg/sec (t/day), within |
23…116 (2000…10000) |
Temperature, °С: - at heater inlet, min - product heating, max - intermediate heat carrier heating, max |
+5 +70 +95 |
Efficiency factor, % , min |
80 |
Coil pressure, MPa (kgf/cm2): - working, max; - designed; - hydro tested. |
6.3 (63) 6.3 (63) 8.2 (82) |
Heated medium parameters - title - density at 20°С, kg /m3, max - viscosity at 20°С, cSt - hydrogen sulphide content (H2S), % mol., max - carbon dioxide content (СО2), % mol., max |
oil, oil emulsion 900 100 0.01 1.0 |
Fuel parameters: - title - hydrogen sulphide content(H2S) , mass fraction, % max - combustion heat, MJ/m3, within - fuel treating block inlet pressure, MPa (kgf/cm2) within - pressure before burner, MPa (kgf/cm2) - fuel gas consumption, m3/hr, max |
natural or associated oil gas 0.002 35…60 0.2…0.4 (2.0…4.0) 0.03 (0.3) 600 |
Heater assembled mass, kg max: |
50000 |
Service life, years, min |
10 |
Average lifetime before capital repair, years |
3.5 |
PP-4B basic assembly units:
1) heater shell;
2) ventilation set block;
3) burner device;
PP-4В general drawing.
Chokes and Flanges Table |
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Ref |
Designation |
Qty |
Nominal |
DN, mm |
A1 |
Product inlet |
2 |
6.3 (63) |
100 |
Б1 |
Product outlet |
2 |
6.3 (63) |
100 |
В1 |
Heat carrier fill-in |
1 |
- |
100 |
Г1 |
Heat carrier runover |
1 |
- |
15 |
Д1 |
Gas iput |
1 |
- |
50 |
Е1 |
Drainage |
1 |
- |
50 |
Ж1 |
Coil hatch |
2 |
- |
150 |
К1 |
Purge |
2 |
- |
20 |